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2012-02-07
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Editorial: What is the DOE's role in technology development for LED lighting?
 
... We recently asked Dr. James Brodrick, SSL Program Manager for the US Department of Energy, what the sustaining role of the DOE is in the basic science and technologies underlying the LED and solid state lighting industries. Jim has been a powerful voice championing the healthy technology and market...
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For the latest news dedicated to LEDs in general lighting, tune to Solid State Lighting Design. Applications updates, the latest luminaires and wins, subsystems and componentry in support of lighting in and around the built environment, it's all there!


2012 SSL Summit Series keeps its focus to Smarter, Better Lighting

Launched in 2008, the SSL Summit has tweaked its mission to facilitate a future of better lighting. October's New York City meet really hit the target, and we're picking up the pace for LA/Long Beach April 3-4, 2012. The Summit brings together key lighting influencers with industry thought leaders, pioneers, and innovators from the across the solid state lighting eco-system to engage their visions of the future of lighting.

Quality is the gate, the future is the focus... Showcase participants and sponsors are vetted to separate the wheat from the chaff... Look into the series information at www.SSLsummit.com for the details. Sponsorships and showcase positions are available now, and event registration will open in early January.


Commentary...
What is the DOE's role in technology development for LED lighting?

 
... We recently asked Dr. James Brodrick, SSL Program Manager for the US Department of Energy, what the sustaining role of the DOE is in the basic science and technologies underlying the LED and solid state lighting industries. Jim has been a powerful voice championing the healthy technology and market...

View the full story at the bottom of the current news page, or if this is a back issue, go here...

Cambridge University LEDs on Silicon to be Exploited by Plessey with Newly Purchased Cambridge Spin-off
LIGHTimes News Staff

February 7, 2012...Plessey, a semiconductor maker of Plymouth, UK will be utilizing a process developed at Cambridge University to grow gallium nitride on silicon crystals for LEDs. The company hopes to use the technique to reduce the cost of making LEDs for lighting in offices and homes. In other news Plessey announced the purchase of the Cambridge University spin-off, CamGaN Ltd. to utilize the spin-off's GaN-on-silicon growth technology for the production of white LEDs.

Cost has been a significant barrier to the adoption of LED lighting. LEDs have been relatively expensive to produce, mainly because, historically, the gallium nitride crystals used in LEDs could only be grown on sapphire. Researchers around the world including companies such as Osram and Bridgelux have been racing to find an effective technique for growing GaN on silicon instead, which would drive down production costs.

Professor Sir Colin Humphreys at the Department of Materials Science and Metallurgy, University of Cambridge, who founded the spin-off CamGaN with the technology, has developed an effective method. Plessey, which purchased the spin-off will reportedly commercialize the technique in a new arm of Plessey called Plessey Lighting. Plessy Lighting plans to initially make LEDs on silicon for external manufacturers, but eventually the company hopes to develop its own LED lamps in-house. LIGHTimes SecondPage members login for more. Guests can view membership details.

Cree Releases XT-E LED Platform Which Halves Cost Per Lumen
LIGHTimes News Staff

February 7, 2012...Cree, Inc. announced its XT-E White LED, which the company says delivers twice the lumens-per-dollar of other LEDs and boasts the highest performance and efficacy in the industry. The company has chosen the approach of using silicon carbide to gain the performance needed. While silicon carbide is more expensive a material than silicon, Cree contends that its use of silicon carbide along with its XT-E LED technology ultimately reduces the cost per lumen output of LEDs with its extremely high efficacy of 162 lm/W (LPW) of a 6000K LED at 350 mA and 25 degrees C and 148 LPW of a 6000 K LED at 350 mA at 85 degrees C. A 3000K XT-E has an efficacy of 114 LPW at 85 degrees C. The LED comes in 2700K, 3000K, 4000K, 5000K and 6000K versions. The XT-E has a 115 degree viewing angle.

The cool white versions of the XT-E (5000K-10,000K) average about 70 CRI with no minimum CRI. The (3500K-5000K) neutral white XTE typically has a 75 CRI. The neutral white XTE can also come with a minimums of either 70 or 80 CRI. The warm white (2700K to 3500K) XTE has a typical CRI of 80 and can also have a minimum CRI of 70 or 80. The XT-E can be driven at up to 1500mA at 2.85 V if a designer would like to maximize lumen output.

Cree says that the XT-E LED and the recently released XB-D LED represent a dramatic transformation in LED price and performance. Cree asserts that the XT-E addresses the largest obstacle to mass LED lighting adoption, initial cost, and enables LED lighting systems to replace their less efficient ancestors.

In addition to having extremely high brightness, the XT-E uses the relatively small 3.45 mm x 3.45 mm XP footprint. The high performance and small footprint allow light fixtures to use fewer LEDs to produce the same light output. This further reduces the cost per lumen in arrays and LED lamps and fixtures. In fact the company claims that the XT-E reduces the number of required LEDs by two to three times depending upon the layout. LIGHTimes SecondPage members login for more. Guests can view membership details.

Epistar Chooses Veeco’s K465i MOCVD System for Development of LEDs on Silicon Wafers; SemiLEDs Qualifies K465i MOCVD System for LED Production
LIGHTimes News Staff

February 7, 2012...Veeco Instruments Inc. reports that Epistar Corporation, headquartered in Taiwan, recently selected the K465iTM TurboDisc® gallium nitride (GaN) Metal Organic Chemical Vapor Deposition (MOCVD) System for development of LEDs grown on silicon substrates.

Veeco also reports that SemiLEDs recently qualified the TurboDisc® K465i™ gallium nitride (GaN) Metal Organic Chemical Vapor Deposition (MOCVD) System for high-volume production of high brightness light emitting diodes (LEDs) at its state-of-the-art manufacturing facility in Taiwan.

M. J. Jou, Ph.D., President of Epistar, commented, “We are pleased to choose Veeco’s K465i as our GaN-on-Si development tool. We are excited about the potential of GaN-on-Si technology as we move to larger wafer sizes. We appreciate the strong support from Veeco, and look forward to this collaboration.”

Chuong A. Tran, Ph.D., President, Chief Operating Officer, of SemiLEDs commented, “We have placed Veeco’s K465i system into our production facility in Taiwan. In addition to their proven MOCVD technology, Veeco’s commitment to providing best-in-class LED manufacturing equipment, as well as enhanced local support with their technology center in Hsinchu, makes the selection of Veeco as our vendor a logical choice.”

Corning and Samsung Corning Precision Materials Renew Agreements for Production of Specialty Glass for LED Backlit and OLED Displays
LIGHTimes News Staff

February 7, 2012...Corning Incorporated, Samsung Corning Precision Materials Co., Ltd. (SCPM), and the AMLCD division of Samsung Electronics Co., Ltd. (SEC) renewed, for five more years, the two main agreements for their businesses. This license agreement was effective beginning in January, 2012. It continues the 17-year agreement with Samsung Corning Precision Materials position as a leading supplier of glass substrates to Korea’s OLED based and LCD displays . Samsung Corning Precision Materials is a highly successful equity company formed by Corning and Samsung in 1995.

Also effective in January, SCP and SEC signed a five-year renewal of SCP’s long term supply agreement with SEC. Samsung Corning Precision Materials is the majority supplier of the award-winning Corning EAGLE XG® glass to SEC. Samsung Corning Precision Materials also supplies LCD substrates to other display manufacturers in Korea.

SCPM also supplies Samsung Lotus Glass, a flexible glass material that allows the design of devices such as smartphones with curved screens. The glass will also be used in larger display such as OLED TVs. SCPM also makes Gorilla Glass which is widely employed in smartphones, tablets, and some new notebooks. LIGHTimes SecondPage members login for more. Guests can view membership details.

Novaled Receives ISO 9001 Certification
LIGHTimes News Staff

February 2, 2012...Novaled AG, a developer and producer of OLED technology and materials based in Dresden, Germany has been certified according to the ISO 9001:2008 international quality management standard since January 2012. Working closely with external auditors, the company successfully completed the rigorous procedure certifying Novaled’s effective quality management system.

Novaled, reportedly passed the DQS certification audit with flying colors. External auditors from DQS GmbH (the German agency in charge of certifying management systems) reviewed all of the company’s quality-related aspects as to compliance with the ISO 9001:2008 international quality management standard over the course of several days.

“Novaled AG has demonstrated an effective quality management system with high internal and external quality standards,” noted Thomas John, DQS GmbH auditor. “This is also reflected in the company’s high level of customer satisfaction, a fact we were able to determine during our certification process.”

Novaled says that it has already been following the EFQM (European Foundation for Quality Management) Business Excellence Model for many years. Furthermore the company says that its entire team works continuously toward the highest quality of products, processes and the company as a whole. According to Novaled, these efforts led to the company being able to successfully demonstrate an extremely high level of quality during an external assessment conducted throughout Europe in January 2011. The company received the “Recognized for Excellence” award with a 5-star rating – an achievement which only few companies are able to reach.

“Global quality is at the center of our company strategy," says Jana Thiel Novaled quality manager. “This ISO 9001 certification brings an international recognition of our quality standard. Novaled teams are fully committed to reach highest level of excellence."

Barco Video Walls Get 33 Percent Brighter with 3rd Generation LEDs
LIGHTimes News Staff

February 2, 2012...Barco, a professional visualization solution provider, is introducing new LEDs in its liquid-cooled LED video walls. The company says that the 3rd generation LEDs boost brightness levels of its video walls and displays by no less than 33%, making Barco video wall cubes the brightest on the market. The company also says that if operating at standard brightness levels, the new LEDs consume 33% less power.

Barco says that its LED video walls have been praised for both image quality and long lifetime. The company says that innovations, including the Sense6 automatic calibration and liquid cooling technology, assure that Barco video walls display constant quality images across all modules of the video wall. The company also says that the video wall displays can operating completely maintenance-free for several years.

LIGHTimes SecondPage members login for more. Guests can view membership details.

FGH Gets New Vision Signage at Bradford Facility
LIGHTimes News Staff

February 2, 2012...New Vision Signs & Graphics based in Bradford, UK, has installed illuminated signage at the warehousing facility in Listerhhills of Bradford of Freemans Grattan Holdings' retail group. 
The massive lettering for the sign at the FGH gatehouse on Thornton Road is 5 meters high and spans 6 meters between two vertical pillars. 



Tony Stead, business development manager of New Vision in the city’s Ventnor Street, said, “The project was challenging due to the scale of the signage and its position on the gatehouse structure. We called in a structural engineer to design the steel support frame." Stead added, 

“The letters are fabricated in steel and house low energy LED light modules, creating a subtle ‘halo’ illumination at night. The sign is very imposing and forms an impressive welcome to FGH’s Listerhills site – both day and night. " LIGHTimes SecondPage members login for more. Guests can view membership details.

Philips Lumileds Announces Easy-to-Implement Luxeon K
LIGHTimes News Staff

January 31, 2012...Philips Lumileds introduced another of its Luxeon LED arrays, the Luxeon K its illumination grade array. The company claims that the array, which is designed for downlights and retrofit bulbs, can allow designers to take a product to market more quickly and at a lower price .The Luxeon K comes in configurations with between 4 and 24 LEDs producing between 620 and 4455 lumens respectively at 700mA.

“Luxeon K extends our portfolio of illumination grade LEDs engineered to optimize end-user satisfaction of specific applications,” said Rahul Bammi, VP Marketing at Philips Lumileds. “For downlights and retrofit bulbs, Luxeon K provides a unique approach that delivers the highest, most consistent quality of light in an easy- to-implement array. Our hot testing and specification at 85°C, and freedom from color, flux, and Vf binning, makes Luxeon K the simplest of LEDs to specify and use.”

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Commentary & Perspective...

What is the DOE's role in technology development for LED lighting?
Guest Commentary: James Brodrick, SSL Program Manager, US Dept of Energy

January 26, 2012...We recently asked Dr. James Brodrick, SSL Program Manager for the US Department of Energy, what the sustaining role of the DOE is in the basic science and technologies underlying the LED and solid state lighting industries. Jim has been a powerful voice championing the healthy technology and market development of LED lighting, and was kind enough to share his views in some detail.

Researchers have made great progress in the efficacy of LED packages, to the point where many people are asking if they are "good enough". Why shouldn't DOE just let industry take over now and move on to other things? The answer in part depends on how much energy savings is "needed" from SSL and in part on one's assumptions about what industry will do on their own going forward.

Max Possible... As to the first question, DOE has taken the position that we should maximize the potential energy savings. The goal should be to wring all the efficiency we reasonably can out of the technology, and not be satisfied with being able to compete with some fraction of incumbent technologies. At the present time, we're perhaps a bit more than half way to what DOE believes is the ultimate capability; why should we stop now?

State of Today... The second question is a lot more complicated. Do we believe industry will continue to drive the bandwagon on their own? There is some evidence that there is competition for the most efficacious products in what have become the standard platforms: GaN pc-LEDs on sapphire or SiC. But recent efficacy gains have been realized through either lowering the current density (sidestepping droop) or by using white pc-LEDs in concert with monochromatic reds (sidestepping phosphor spectral limitations and reducing Stokes loss). Both are excellent choices but they do have their limitations. Lowering current density either with larger LEDs or more of them tends to increase costs. Using monochromatic red LEDs results in additional complexity for drivers, especially when dimming is needed, but also to account for variable ageing rates and temperature sensitivity, both of which add cost and may reduce reliability.

Take it to the Next Level... The obvious "science" opportunity is to find a way to overcome the fundamental limitations that these work-arounds are addressing: Put most simply, dramatically reduce or eliminate current droop and find a way to realize an efficient color mixed solution to eliminate Stokes loss. There are of course other challenges, especially if one moves beyond the devices into the end products. But these challenges are presently the big ones. In fact, while practical products continue to improve, we have not seen the kind of basic breakthroughs that we would like to see in a while. The greatest progress is likely to be step-like, not incremental. Finding promising "steps" that represent real breakthroughs would seem to be a legitimate role for publically supported science work.

Just do It Sooner... Another value of supporting basic development is the notion of acceleration of progress. There is a fairly logical argument that says industry may prefer to avoid or delay a major change in the platform, choosing to maximize the return on investments they have already made. It would seem to be a difficult argument to gain support for internal research if the outcome would be to obsolete millions of dollars of expensive equipment. More effort and funding by industry is likely to go into specific product development with incremental but not dramatic efficiency gains, just enough to remain competitive. So while competition may eventually approach to some extent the ultimate capability of LEDs, it might take a lot longer, thus delaying higher energy savings.
DOE looks to focus its resources on exploring fundamental science challenges and pathways that may lead to the next “step” or breakthrough. We look forward to continuing the discussion with the R&D community and industry at the upcoming Transformations in Lighting - 2012 DOE Solid State Lighting R&D Workshop in Atlanta, Jan 31- Feb. 2 (on-site registration is available).

If you have questions about the solid state lighting and compound semiconductor industries or have
news or views to share, we want to hear from you! Feel free to contact us anytime.

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